CNC machine maintenance checklist for daily,weekly,monthly,half yearly and yearly inspection.
CNC machine daily maintenance checklist
| Machine parts | Checklist |
| Mechanical | 1-Ensure that the machine is clean near Chuck or spindle and Bed . 2-Check all cover or Guard for security. 3- Clean the slide rails like door or Cover. |
| Electrical | 1-Check indicator lights for all components. 2-Test all the emergency push button. 3-Test all the motor. start and press emergency push button. 4- Check overall machine operation. |
| Hydraulic | 1-Check the leakage. 2-Check the Oil Level. 3-Check the Chiller unit is working well. |
| Tool setter | 1-Inspect all tooling for sign of damage. |
Weekly maintenance checklist
| Machine parts | Checklist |
| Mechanical | 1-Check the Oil level of Head stock/Gear Box and Automatic Lubrication Unit. 2- Check for any mechanical part is damaged.Any loose of mounting bolts. 3- Check any abnormal sound from Gear box. 4- Check all the guide way for proper lubrication. |
| Electrical | 1-Check the Cable shaping of cable loop. 2-Check all cable for any damage of insulation. 3-Check any chattering sound from any component. 4-Check the current consumption of all motor. |
| Hydraulic | 1-Pipe should not Damage. 2-Check if any abnormal sound from pump. |
CNC machine Monthly maintenance checklist
| Machine parts | Checklist |
| Mechanical | 1-Check all the drive belt.Tension should be correct.Belt should not be damaged. 2-Check the filter of Gear box lubrication.Clean if required. 3-Check the coolant condition.Replace if required. 4-Check the Jaws for jamming.Lubricate if required. |
| Electrical | 1-Check all the Motors. 2-Re torque the bolting of Motors .Clean the surrounding. 3-Check all the electromagnetic components. All are working properly. 4-Check all the Brush of rotating component.Replace if required. For example replace the telescopic brush of Clutch. Carbon brush of DC motor and generator. |
| Hydraulic | 1-Check the leakage. 2-Check the Oil Level. 3-Check the Chiller unit is working well. 4-Pipe should not Damage. 5-Check if any abnormal sound from pump. 6-Clean the Filter. 7- Check the pressure setting. |
Half Yearly maintenance
| Machine parts | Checklist |
| Mechanical | 1-Check the Clearance in guide ways. Check the Taper wedge for wear and tear. 2-Check the accuracy of output product. 3-Check any taper cutting . 4-Check the Alignment of head/Spindle . 5- Check the backlash of axis drive. |
| Electrical | 1-Check all Limit switches . 2-Check all Proximity switches. 3-Re torque all Breaker connection. |
| Hydraulic | 1-Re torque all valves and Cylinder mounting. 2-Check all safety valve. 3-Replace all filter. 4-Replace the O ring of valve if required. 5-Check the oil leakage from cylinder. |
Yearly Maintenance Checklist
| Machine parts | Checklist |
| Mechanical | 1-Check the radial and axial play of spindle . 2-Replace all the wiper of guide way. 3-Mounting of guide way. 3-Bearing condition. 4-Leveling of base.Align if required. |
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